Product Description
G1 series diaphragm compressor feature:
Small diaphragm compressors:
Structure: Z,L, P.D type
Lubrication: Splash
Oil type: complusory oil supplement
cooling way: water cooled or air cooled
maintenance maximum weight per piece: 80kg
maintenance maximum space: the circle shall be not less than 1 m
| Flow rate | Inlet pressure | Outlet pressure | Water waste | speed of crankshaft | Motor Power | Size | Machine weight | ||
| No: | Nm3/h | Mpa(G) | Mpa(G) | L/h | r/min | KW | LxWxH mm | kg | |
| 1 | GD0-3/200 | 3 | normal pressure | 20 | none | 750 | 2.2 | 600x500x400 | 200 |
| 2 | GL1-5/200 | 5 | normal pressure | 20 | 300 | 600 | 3 | 1350x600x950 | 550 |
| 3 | GL1-10/13 | 10 | normal pressure | 1.3 | 300 | 600 | 3 | 1350x600x950 | 550 |
| 4 | GL1-10/13-200 | 10 | 1.3 | 20 | 300 | 600 | 3 | 1350x600x950 | 550 |
| 5 | GL1-5/1-160 | 5 | 0.1 | 16 | 300 | 450 | 3 | 1350x600x950 | 550 |
| 6 | GL1-10/4-160 | 10 | 0.4 | 16 | 400 | 600 | 4 | 1350x600x950 | 520 |
| 7 | GL1-8/2.5-160 | 8 | 0.25 | 16 | 400 | 400 | 3 | 1350x600x950 | 520 |
| 8 | GL1-10/6-160 | 10 | 0.7 | 15 | 400 | 400 | 4 | 1350x600x950 | 520 |
| 9 | GL1-5/6-200 | 5 | 0.6 | 20 | 300 | 400 | 3 | 1350x600x950 | 520 |
| 10 | GL1-10/6-160 | 10 | 0.6 | 16 | 400 | 400 | 4 | 1350x600x950 | 520 |
| 11 | GL1-5/13-400 | 5 | 1.3 | 40 | 300 | 400 | 3 | 1350x600x950 | 500 |
| 12 | GL1-15/10-150 | 15 | 1 | 15 | 400 | 450 | 4 | 1350x600x950 | 520 |
| 13 | GL1-10/7-320 | 10 | 0.7 | 32 | 400 | 450 | 4 | 1350x600x950 | 520 |
| 14 | GL1-5/4-350 | 5 | 0.4 | 35 | 300 | 400 | 3 | 1350x600x950 | 520 |
| 15 | GZ1-5/13 | 5 | normal pressure | 1.3 | 200 | 450 | 1.5 | 1100x600x950 | 450 |
| 16 | GZ1-5/13-200 | 5 | 1.3 | 20 | 200 | 450 | 1.5 | 1100x600x950 | 420 |
| 17 | GZ1-5/30-400 | 5 | 3 | 40 | 300 | 400 | 3 | 1100x600x950 | 400 |
| 18 | GZ1-70/30-35 | 70 | 3 | 3.5 | 200 | 400 | 4 | 1100x600x950 | 420 |
General information of structure
Diaphragm compressor mainly consists of crankcase, connecting rod, cross-head, piston, cylinder body, cooler and its pipeline, base plate, instrumentation, electric motor etc. The compressor structure is divided into 4 types—L, Z, V and D, according to cylinder body arrangement.
L type diaphragm compressor’s vertical and horizontal cylinders form L. (Please refer to the picture)
Z type diaphragm compressor only consists of vertical cylinders, and this structure looks like the letter “Z”. (Please refer to the picture)
V type diaphragm compressor’s left and right cylinders form V. (Please refer to the picture)
D type diaphragm compressor is the balanced opposed frame, the cylinder body number can be 2, 3 or 4. (Please refer to the picture. This is the 4 cylinders type)
Main technical data
Cylinder
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the diaphragms.
Pressure Regulating Valve
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa.
Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.
Oil Pressure Measuring Device
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.
Oil pipes
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated.
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.
Gas pipes
The gas enters into compressor through inlet port to be compressed and enters into the clients’ system after cooling by the cooler.
| After-sales Service: | 10024-97-2 |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-12-11